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CONTROLLER
Customize The Controller For YourPress Brake
DA-66T Controller
The DA-66T offers 2D programming that includes automatic bend sequence calculation andcollision detection. Full 3D machine set-up with multiple tool stations giving true feedback onthe product feasibility and handling.
The application of the offline software on the JUGAO press brake machines allows theoperator to program offline on a remote computer and then actually produce on the press brake
Press Brake Machine Frame Structure
1.Machine frame is of steel welding structure through finite element analysis and optimal design, featuring hi-rigidity and strength.
2.Welding stress is deleted after the annealing treatment for welding parts in the electric furnace, which can avoid the frame deformation in future. Sandblasting remove the rust on the welding parts and the anti-rust painting apply to the welding structure parts.
3.Heat Treatment Processes：JUGAO press brake and laser cutting machine steel frames undergo annealing at over 600⁰ to relieve stress and they are built to last years of heavy use without distortion.
Mechanical compensation workbench (V axis)
Mechanical deflection compensation with high CNC precision is adopted. Since there are many compensation points, the bending machine can realize linear compensation when bending the workpiece during operation, which can improve the bending effect of the workpiece. It has the characteristics of maintenance-free and more accurate compensation
High precision grating ruler
Y1,Y2 axes are two independent CNC axes of two oil cylinders. The linear scale will measure the distance between ram and worktable.Its data will feed back to the control, and after close-loop calculation the servo valve signals S1 and S2 are output to control the output flow of two servo valves.
A high-precision grating ruler is used as the displacement sensor, which is installed on the C-shaped plate to detect the position of the oil cylinder. The feedback accuracy is as high as 0.001mm, which can help better control the bending angle.
CNC Backgauge
Support Y1Y2, X, R, Z1Z2 axis, X1X2 axis，Up to 6+1-axis controlling CNC backgauge guarantees the flexible bending as customers’ requirements. The X-axis is driven by linear guide rails, ball screws, and servo motors to ensure the precise positioning of the X-axis. The R-axis is driven by a high-power servo motor, linear guide rail and ball screw, which has the characteristics of fast response and accurate positioning.
6-axis backgauge (can be customized by customer) three-dimensional space positioning, X-axis transmission positioning accuracy ≤±0.1mm, R-axis upper and lower positioning accuracy ≤+0.1mm, Z-axis left and right positioning accuracy ≤±0.5mm. The backgauge movement can be linked and synchronized, which improves processing efficiency.
One-key Release Fast Clamp
The one-key release fast clamp could ensure the safe and fast punch changing, with strict quality requirements and procurement standards of raw materials, which keeps the punch from falling out.
Made of high-quality tool steel/high-strength CrMo alloy steel, the maximum load capacity can reach 800 tons/meter, and the hardness after heat treatment can reach 56~60HRC.
Offline Software
The Profile-T3D software makes possible the offline programming and simulation of the bending process. It is software on any remote computer and it maximizes the efficiency and production output of the JUGAO press brake.
Multifunctional Pedal Switch
JUGAO has upgraded the pedal switch to a new generation, with a single switch design, front-mounted rollers, emergency stop switch, and return button, all for easier and smarter operation.
The multi-function foot switch of the bending machine is an important control device, which allows the operator to achieve precise control of the machine through pedaling movements when operating the bending machine. The design of this switch not only improves the convenience of operation, but also enhances the safety of operation to a great extent.
Safety Light Curtain
The light curtain, JUGAO chooses is from the well-known brands, with perfect performance to offer a highly effective solution for both operator safety and machine productivity.
Using laser light source, it can detect objects as small as 5mm and allow vibration deviation，Once an obstruction enters the protected area, the machine stops immediately, protecting the personal safety of bending operators and avoiding accidents.
